Robotic leading edge repair

Complete leading edge repairs with robotic consistency.

SPARROW combines heavy-lift drone deployment, precision tooling, controlled material handling, and repair documentation to execute repeatable leading edge protection work onshore and offshore.

What SPARROW is

A repair robot delivered directly to the blade.

SPARROW is Clobotics’ drone-delivered robotic system for wind turbine blade leading-edge repair. A heavy-lift drone positions the robot on a horizontal blade, where modular tooling prepares the damaged surface and applies the specified leading-edge protection system.

The controlled workflow reduces dependence on manual work at height, helps repair teams use narrow weather windows more effectively and keeps the preparation, application, quality review and process record connected around the same blade.

Heavy-lift drone lowering the SPARROW repair robot onto a wind turbine blade

Drone-delivered robotics

Built around the full repair environment.

SPARROW combines stable drone deployment, modular repair tooling and operator oversight in one field-ready system for onshore and offshore campaigns.

  • Heavy-lift drone deployment
  • Modular surface-preparation tooling
  • Controlled LEP application
  • Traceable process records

How it works

A controlled repair sequence—from deployment to verification.

The workflow keeps the robot, tooling, operators and process data connected through every repair step.

01 / PREPARE

Position the blade

The blade is placed horizontally with its leading edge facing upward.

02 / DEPLOY

Place the robot

A heavy-lift drone lowers SPARROW smoothly onto the repair area.

03 / PREP

Prepare the surface

Modular tooling sands and cleans the damaged leading-edge zone.

04 / REPAIR

Apply protection

SPARROW applies the specified leading-edge protection system.

05 / VERIFY

Record the work

The team checks quality and retains a traceable repair record.

SPARROW in action

Watch the repair system move from field setup to work on the blade.

See the drone-delivered robot, the supporting equipment and the operating team come together in a controlled repair workflow.

Close view of the SPARROW robotic platform and tooling
Modular robotic platform
Clobotics engineer assembling the SPARROW drone and repair system
Prepared and checked in-house

Evidence, not only hardware

Show the repair and the record behind it.

The strongest proof is a connected story: the robot in operation, the field team controlling the process and the data retained after the repair.

Predictable process

Repeatable tooling and controlled application reduce variation between blades.

Operator oversight

Experienced crews supervise deployment, tooling and quality checks.

Traceable completion

Process data supports verification and future maintenance planning.

SPARROW robotic repair process data interface
Repair process data collection
Field-ready SPARROW V6 repair robot
Field-ready robot
Clobotics SPARROW engineering and operations team
Engineering + operations

Offshore proof

Ørsted Commercial offshore campaign partner

Robotic repair moved from prototype to commercial operation.

SPARROW has completed record-setting offshore leading-edge repair campaigns with Ørsted, demonstrating how a drone-delivered robot can use weather windows more effectively while keeping technicians away from the blade surface.

50–75%Cost reduction
27 minPer blade offshore
8 bladesCompleted in one day
Read the offshore record story
Clobotics offshore operator overseeing a drone near a wind turbine

FAQ

Questions operators ask about SPARROW.

What type of repair does SPARROW perform?

SPARROW is designed for wind turbine blade leading-edge preparation and leading-edge protection application using modular repair tooling.

How is SPARROW placed on the blade?

A heavy-lift drone lowers the repair robot onto a horizontally positioned blade, allowing deployment without a rope-access repair team on the blade.

Can SPARROW work offshore?

Yes. The system has completed commercial offshore robotic repair campaigns and is designed for both offshore and onshore operation.

How is repair quality documented?

The workflow records process steps and operating context so the completed work can be reviewed and retained with the blade’s maintenance history.

Plan a robotic repair campaign

Turn blade findings into repeatable leading-edge repair.

Share your blade condition, turbine scope, and campaign priorities. We’ll show how SPARROW can fit the repair program.

Talk to the Wind team